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Project Overview
ElectroCell Systems installed its XCell-6000 Particle Precipitator in June 2022 on one of five 6,000-ton chilled water loops serving a major automotive manufacturing facility in Alabama. The loop consists of three 2,000-ton chillers operating in an open-loop configuration.
The customer supplied monthly operating data, allowing calculation of kW per ton before and after installation. ElectroCell initially estimated a minimum 10% kW/ton reduction. Hourly trend logs (24 samples per day) were used to support performance comparisons.
Following installation of the ElectroCell System on a 6,000-ton automotive manufacturing chilled water loop:
- Double-digit kW/ton reductions were achieved across three consecutive summer months
- Efficiency improvements ranged from 13.6% to 17.2%
- Suspended solids were reduced by 99.5% within 32 days
- Particle concentration dropped from 1145 ppm to 6 ppm
For full tables, chiller-by-chiller breakdowns, and laboratory analysis data, download the complete February 2023 Performance Report above.